半自動(dòng)化搪瓷浸涂工藝裝置

機(jī)械論文編號(hào):JX395  論文字?jǐn)?shù):23572.頁(yè)數(shù):51

目    錄
摘  要 I
Abstract II
第1章 緒論 1
1.1 課題來(lái)源及研究的目的和意義 1
1.2 國(guó)內(nèi)外在該方向的研究現(xiàn)狀及分析 1
1.2.1 衛(wèi)生潔具 1
1.2.2 廚房爐灶用具 1
1.2.3 搪瓷器皿 2
1.2.4 搪瓷家用洗滌用具 2
1.2.5 建筑搪瓷 2
1.2.6 工業(yè)用搪瓷 2
1.2.7 微晶搪瓷 3
第2章 搪瓷基礎(chǔ)知識(shí) 4
2.1 搪瓷的主要組成 4
2.1.1 搪瓷用的金屬材料 4
2.1.2 瓷釉(無(wú)機(jī)玻璃質(zhì)材料) 4
2.2 搪瓷制品(enamel ware) 5
2.2.1 概述 5
2.2.2 制造 5
2.2.3 衛(wèi)生要求 5
2.2.4 外觀質(zhì)量 5
2.2.5 物理性能及測(cè)試方法 5
2.2.6 化學(xué)性能及測(cè)試方法 6
2.2.7 包裝儲(chǔ)運(yùn) 6
2.3 涂搪工藝系統(tǒng) 6
2.3.1 用于酸洗鋼板的濕磨涂搪系統(tǒng) 6
2.3.2 兩搪一燒系統(tǒng) 7
2.3.3 無(wú)披鎳無(wú)酸洗一次涂搪工藝系統(tǒng) 9
2.3.4 兩搪兩燒粉末法(屬于濕法涂搪) 9
2.3.5 結(jié)論 10
2.4  浸涂涂裝的方法和技巧 10
2.5  金屬與搪瓷破損與密著理論的概述 10
2.5.1 有關(guān)塘瓷破損方面的研究現(xiàn)狀 10
第3章 總體方案設(shè)計(jì) 13
3.1 設(shè)計(jì)任務(wù)分析 13
3.2 方案分析確定 13
3.3 總體結(jié)構(gòu)設(shè)計(jì) 14
3.4 裝置的工作原理、功能和組成部分 14
3.4.1基本原理 14
3.4.2主要功能和組成部分 14
第4章 傳動(dòng)方式與機(jī)架及其組件的確定 15
4.1 傳動(dòng)方式的確定 15
4.2  機(jī)架及其組件 15
4.2.1 機(jī)架 15
4.2.2 組件 15
4.2.2 搪瓷釉料攪拌裝置 16
第5章 變速箱傳動(dòng)設(shè)計(jì)計(jì)算 17
5.1 選定傳動(dòng)機(jī)構(gòu)類型 17
5.1.1 傳動(dòng)選擇 17
5.1.2 設(shè)計(jì)要求 17
5.2 原始數(shù)據(jù)處理 17
5.3 電動(dòng)機(jī)的選擇 18
5.3.1 動(dòng)機(jī)類型和結(jié)構(gòu)的選擇 18
5.3.2 電動(dòng)機(jī)容量的選擇 18
5.3.3 確定電動(dòng)機(jī)轉(zhuǎn)速 18
5.4 分配傳動(dòng)比 19
5.5 運(yùn)動(dòng)和動(dòng)力參數(shù)的計(jì)算 19
5.6 傳動(dòng)件設(shè)計(jì)計(jì)算 20
5.6.1 低速級(jí)齒輪對(duì) 20
5.6.2 高速錐齒輪的設(shè)計(jì)與選擇 24
5.6.3 軸的設(shè)計(jì)計(jì)算 26
5.6.4 滾動(dòng)軸承的選擇及計(jì)算 32
5.6.5 鍵連接的選擇及校核計(jì)算 34
5.6.6 聯(lián)軸器的選擇 35
5.6.7 減速器附件的選擇 35
5.6.8 潤(rùn)滑與密封 35
第6章 電氣控制系統(tǒng)的設(shè)計(jì) 36
6.1 電氣設(shè)計(jì)的技術(shù)條件 36
6.2 確定電力傳動(dòng)方案和控制方案 36
6.3 電氣控制線路設(shè)計(jì) 36
結(jié)  論 37
致  謝 38
參考文獻(xiàn) 39
附 錄1 40
附 錄2 43

摘  要
本文主要研究?jī)?nèi)容是將手工操作的搪瓷工藝改用機(jī)械控制生產(chǎn)，為了適應(yīng)不斷提高的生產(chǎn)率，設(shè)計(jì)了一個(gè)半自動(dòng)化搪瓷浸涂工藝裝置來(lái)提高生產(chǎn)率。從國(guó)內(nèi)外搪瓷工業(yè)狀況分析，國(guó)外搪瓷制品占據(jù)優(yōu)勢(shì)，而國(guó)內(nèi)搪瓷正處于比較艱難的產(chǎn)品結(jié)構(gòu)調(diào)整時(shí)期，國(guó)內(nèi)市場(chǎng)供大于求，企業(yè)競(jìng)爭(zhēng)激烈，因此自動(dòng)化生產(chǎn)極具現(xiàn)實(shí)意義。先對(duì)搪瓷基礎(chǔ)知識(shí)了解，進(jìn)而確定半自動(dòng)化浸搪工藝裝置總體結(jié)構(gòu)。通過(guò)對(duì)總體結(jié)構(gòu)分析確定裝置的方案，并說(shuō)明其工作原理、功能和組成部分，然后分別設(shè)計(jì)出各部分機(jī)構(gòu)。浸搪工藝裝置是通過(guò)電氣控制系統(tǒng)對(duì)三相異步電動(dòng)機(jī)進(jìn)行控制，三相異步電動(dòng)機(jī)帶動(dòng)變速箱拉動(dòng)工藝裝置中的鏈條，從而使整個(gè)裝置運(yùn)轉(zhuǎn)。簡(jiǎn)要分析傳動(dòng)方式與機(jī)架及其組件，重點(diǎn)設(shè)計(jì)了變速箱，并設(shè)計(jì)了電氣控制系統(tǒng)與搪瓷釉料攪拌控制部分，組合各部分設(shè)計(jì)完成半自動(dòng)搪瓷浸涂工藝裝置。
本設(shè)計(jì)目的是為實(shí)現(xiàn)完全自動(dòng)化生產(chǎn)作試驗(yàn)，提高企業(yè)經(jīng)濟(jì)效益，使企業(yè)的生產(chǎn)效率達(dá)到先進(jìn)水平。

關(guān)鍵詞：搪瓷工藝裝置；變速箱設(shè)計(jì)；電氣控制系統(tǒng)；攪拌裝置

abstract
The main research in this paper is to switch the enamel process from manual operation to mechanical production. In order to adapt to the productivity improved constantly, a semi-automatic dipcoating device for enamel process is design, so as to boost the productivity. Taking the domestic and foreign status in this industry into account, the foreign products of enamel are in the predominance, while the domestic ones are in a relative difficulty period of adjustment of product structure. Since the supply exceeds the demand in domestic market, and the competition is keen between enterprises, the automatic production is of realistic significance. To begin with, the basics of enamel are required to be know, and then the general structure of the semi-automatic dipcoating device for enamel process is determined. The scheme of the device is based upon the analysis of the general structure, and the theories of the operation、functions and components are explained as well, and then every mechanism is designed separately. The three-phase asynchronous motor is under the control of the enamel dipcoating device through the electrical control system, which drives the gearbox drawing the roller chain of the device,as a result, the whole device is operating. The transmission way and the housing with its components are analyzed briefly, while the gearbox is designed detailedly, and the electrical control system as well as the control part to stir the enemal frit are designed, the semi-automatic semiautomatic dipcoating device for enamel process is finished by integrating the designs of every part.
The purpose of this design is to carry out the complete automatic production, so as to improve the economic benefits of enterprises, and then make the production efficiency of enterprises reach the advanced level.

Key words: The enamel dipcoating device; Gearbox designing; Eelectrical control system; Stirring apparatus